Pat spun a starter bearing yesterday & that put a halt to dialing in his bike for Saturdays ride so I took the opportunity to put in a few hours on the first working samples of the Kicker pedal & air cleaner.
So far I'm pretty pleased with both. Check them out but keep in mind there will be quite a few changes before they're ready.
I'm thinking the logos will be different on the pedal, some of the lines softened up a bit, a smaller bolt. The air cleaner will be changed the most with no visable logo & a completely different look on the front, a different mounting system & possibly a bit thinner.
I've been ask a bunch of times how we make these points covers look the way they do.
Here it is.
First we cut the material to size and clamp it in the machine. Pat works his keyboard magic & the cutting begins.
Fresh out of the CNC Machine
Media blast front and back.
Next: I bolt each cover to a fixture, clamp it in the vice and rough shape it with an angle grinder/ rough grit flap wheel. Once I'm happy with the rough shape I smooth in the final edges on the bench grinder with an 80 grit flap wheel.
Next Step: deburr & smooth any scratches with a Scotch-brite wheel on the bench grinder.
The final steps are the polishing, first with black emery compound and the stitch wheel, secondly with white compound and the poofy polish wheel.